Fiber Coatings

Quick Start

If you coat a fibre with a liquid which can dry or cure, you might think that you would end up with a nice coated fibre. Instead you end up with a string of pearls, just like drops on a spider's web.

For those who happen not to know about the Rayleigh instability, this is very confusing. The beads appear at a specific spacing after a time t that depends on the radius r of the fibre, the coating thickness h and viscosity η. Times vary from μs to seconds because t depends on r4 and h3, so a pearl-free coating one day might be a string the next if a small change is made to the process.

Fiber Coatings

Radius r μm
Thickness h μm
Viscosity η cP
SurfTen σ mN/m
Spacing μm
Formation time t

Rayleigh Instability on FibersCoating onto a fiber doesn't seem all that hard. But it is commonly observed that the coating degenerates into a "string of pearls", with little droplets rather than a smooth coating.

It turns out this is the Rayleigh instability. Drops on a fiber of radius r form with a spacing R given by:

R = 2π√2r

The time, t, take for the instability to form depends also on the thickness of the coating, h, the viscosity η and surface tension σ and is given by:

t = 12ηr4/(σh3)